EMUGE Softsynchro® Modular - the new generation of collet holders for the application on machines with synchronous spindle
The latest model series Softsynchro® Modular combines the well-proven patented technology of the Softsynchro® minimum length compensation with the required fl exibility of tool equipment in modern production. The modular set-up allows the length adjustment of threading tools with male or female centered tool shanks. The HSK shank adaptation to the machine spindle can be adjusted for 1- and 2-channel minimum quantity lubrication systems as well as fl uid lubrication. The loss-free transfer of the lubrication medium and the effectiveness of the Softsynchro® technology result in a clear improvement of the thread cutting process and are unique on the tap holder market.
The new version Softsynchro® Modular is available for minimum quantity lubrication (MQL) as Softsynchro® Modular/MQL and for internal coolant-lubricant supply (IKZ) as Softsynchro® Modular/IKZ.
EMUGE collet holder SPEEDSYNCHRO®
The new collet holder SPEEDSYNCHRO® is equipped with the successful Softsynchro® minimum length compensation and an integrated „high-speed“ transmission. With its transmission ratio of 1:4,412 between machine spindle and threading tool holder, the effective synchronisation speed to be achieved on a modern machine tool can be increased, and the thread production time reduced considerably.
EMUGE extends their solid carbide twist drill programme „EF-Drill“
The most important prerequisite for an economically efficient and reliable production of internal threads is the preparation of a high-quality thread hole. The newly developed geometries of the EF-Drill series create all the necessary conditions for this task.
The EMUGE geometry concept with the constructional series steel (STEEL), stainless steel (VA), cast material (GG) and hard materials (HCUT) existed until now only for taps and cold-forming taps. It has now been transferred to the solid carbide twist drills "EF-Drill" which, in addition to the designs STEEL and HCUT which were already known, are now also available in a VA and a GG design.
With the use of these new designs, a hardening of the hole wall by pressure or temperature can be prevented, or at least strongly reduced. This means that users have now access to the best combination of threading and drilling tools for thread production.
The existing EF-Drill programme, which means the EF-Drill-STEEL for the machining of steel, the EF-Drill-GG for the machining of cast material, and the HCUT for the machining of hard materials up to 67 HRC, has now been enlarged by two important twist drill types.
- EF-Drill STEEL for drilling operations up to 8 x D
- EF-Drill VA for the machining of austenitic, stainless steels in the designs acc. DIN 6537 short (3 x D) and long (5 x D)
Of course, all these drilling tools are available in the thread hole sizes for tapping and also for the cold forming of threads and thread milling – in accordance with the latest technical findings.
We are extending our successful EMUGE Softsynchro® tool holder programme!
For the upper diameter range (M45 – M76), the new Softsynchro® 6 is now available. The tap clamping is done by means of HE2/IKZ-type quick-change adapters which are already used in our well-known HF tap holders. The length compensation feature is designed to 2 mm each on tension and compression. The Softsynchro® 6 comes with an internal coolant supply of 50 bar max.
For the lower diameter range (M0,5 – M4), the Softsynchro® Micro is the right choice. The tap clamping in this case is done by means of cylindrical ER08 collets, the length compensation is 0.2 mm each on tension and compression.
The new Softsynchro® tool holders are available ex stock in the more common shank designs.
Always in Top Form with EMUGE InnoForm
With the publication of the new EMUGE Catalogue 130, EMUGE became
the first threading tool manufacturer worldwide to introduce a programme
of cold forming taps specially designed for the machining of specific materials or material groups. While this was common only for cutting
tools in the past, we have now succeeded in designing cold forming
taps especially for the special properties of single material groups,
partially increasing performance in a dramatic way.
Conventional cold forming taps were made for the use in all ductile materials: potential performance features in defined applications were simply wasted
in the process.
EMUGE has made painstaking investigations into the mechanisms of cold
forming, and developed a perfectly new tool generation from the results.
With 7 basic geometries, all of them available in different designs, we
want to make sure that performance can be increased noticeably.
New taps from EMUGE solve special machining problems with even more economic efficiency
For the machining of Inconel and similar nickel alloys, we have developed the new tap types Rekord C-NI-TICN (through hole threads) and Rekord DF-NI-TICN (blind hole threads). The new cutting geometries and the raised tolerances (X-tolerance) will guarantee long tool life.
For the machining of MAGNESIUM, we have introduced the new tap type Rekord A-MG-GLT-1 into our catalogue programme. A special cutting geometry, in combination with the anti-friction coating GLT-1, will help to achieve enormous tool life.
The tool type Rekord A-HCUT-TICN of HSS-PM, also newly developed, will offer our customers an economically efficient alternative to solid carbide taps. These TIN-coated precision tools are intended for hard castings and hardened steels from 44 to 55 HRC.
Gigant-ic
The thread milling cutters of our new series Gigant-ic were developed with the intention to increase economic efficiency in the production of large and deep threads on modern CNC machines. The Gigant-ic programme is made in four different size variations, in order to achieve the best possible stability for the tools and with it trouble-free thread production. This aim is achieved thanks to a modular system which allows a perfect choice from different diameters and length types.
Advantages:
- Internal coolant supply
- High process safety
- No rejects due to miscut threads
- Blind hole threads can be cut down to the hole bottom
- High positioning precision
- Low cutting forces
- One tool for all materials
Tool monitoring system DDU4
The DDU system for monitoring thread cutting and drilling processes serves
for the direct, real-time measuring of torque and axial forces with control
and breakage limits which can be fixed permanently, alternatively in N or in Nm. In combination with the ARTIS process monitoring systems CTM and ARTEC 4000, the following recognition becomes possible in addition
to the standard functions:
- tool wear
- missing tool
- defective thread holes
- different thread depths
- material contact
- tool breakage
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